Industrial Thermal Camera System
Industrial thermal camera monitoring for critical assets
Continuous condition-based monitoring for the assets your operation can't afford to lose. The AVIAN T100 is a fixed industrial thermal camera that captures thermal and RGB data 24/7, detects abnormal heat, and alerts the right team before fire, downtime, or equipment damage.
How it works
Engineered for continuous, condition-based monitoring
The T100 combines thermal imaging, RGB video, smart filtering, and response workflows. You get useful data for condition-based monitoring, predictive maintenance, industrial fire prevention, and safety automation across your line.
Dual Thermal + RGB Capture
Infrared and visible-light sensors capture temperature and visual data at the same time. Teams can match each heat signature to the exact asset, zone, or surface.
Smart Alarm Filtering
AVIAN filters common nuisance triggers automatically, including forklifts, loaders, welding sparks, and hot-work operations. That removes over 95% of false alarms without lowering sensitivity to real events. Read more
Real-Time Control
Temperature thresholds and alarm rules sync from the cloud. PLC integration over MQTT, Modbus TCP, or ODVA conformant EtherNet/IP can stop equipment when critical limits are passed.
Fixed vs handheld
Fixed thermal monitoring between inspection rounds
Handheld thermal cameras are useful for route-based inspections, but they only show what a technician sees during that round. AVIAN is built for fixed industrial thermal camera monitoring: live temperature zones, smart filtering, event recording, alert escalation, and optional PLC response when a critical asset moves outside its normal heat pattern.
Continuous coverage
Watch bearings, motors, panels, conveyors, piles, battery areas, and process zones between inspection rounds.
Alerts, not screenshots
Route abnormal heat to operators, maintenance, safety, and on-call teams with thermal and RGB evidence attached.
Plant response built in
Connect industrial thermal camera alarms to reports, schedules, Modbus TCP, EtherNet/IP, MQTT, or PLC actions.
From alarm statistics to the heat trend behind the report
The same T100 data supports weekly alarm review and predictive maintenance follow-up. Operators can review alarm patterns, open a flagged report, and see the temperature drift that moved an asset outside its normal range.
AVIAN Thermal Operations
Alarm analytics and predictive maintenance detail
Alarms by device
Last 30 days
Predictive maintenance reports
Flagged by recurring thermal drift
Report for green chain left side
5/3/2026 -> 5/7/2026
Report for basement under double band
4/22/2026 -> 4/26/2026
Total alarms per week
Last 30 days
Alarms by time of day
Last 30 days
Core platform themes
Thermal monitoring is the signal. The response workflow is the platform.
AVIAN is built to help industrial teams detect abnormal heat, understand what is happening, alert the right people, and turn the event into a safety or maintenance decision.
AI thermal anomaly detection
Learn how AVIAN spots sustained abnormal heat instead of relying only on manual rounds or generic thresholds.
Thermal monitoring integrations
See how heat alerts flow into operators, maintenance teams, event history, and optional control-system actions.
Fire prevention and predictive maintenance
Understand why the same heat signal can help safety teams prevent ignition and maintenance teams prevent failure.
On every device
Designed for the people running the line
AVIAN runs in the browser and as a native app on iPhone, Android, and iPad. There is no desktop install, no SCADA workstation, and no separate control-room software for the floor.
iPhone, Android, iPad, and any browser
Same live thermal feed, alerts, and event history on the phone in your pocket, the iPad on the catwalk, or the screen in the office. Nothing to install on a workstation.
Built for the people on the floor
Operators, millwrights, and supervisors get the alert on the phone they already carry. One tap acknowledges the event — no workstation walk, no login dance.
Live access from anywhere in the world
Plant managers on the road, on-call engineers at home, and the foreman at the panel see the same live view. Same account, any device.
Full feature overview
Each T100 camera combines precise sensing, automated detection, and direct integration. It is built for continuous monitoring in industrial environments.
Monitoring & Coverage
Multi-Zone Configuration
Define up to 10 temperature zones per camera. Monitor critical components and surfaces with more precision.
Live Streaming
View real-time thermal and RGB streams from anywhere. Use the AVIAN app on iPhone, Android, iPad, or any browser.
Detection & Alerts
Smart Alarm Filtering
AVIAN automatically filters forklifts, loaders, welding sparks, and other routine industrial heat. Over 95% of nuisance alarms are removed without missing real events. See how it works
Custom Notification Schedules
Build per-team and per-shift schedules in minutes. Route alerts by day, time, severity, and role. Handoffs between shifts happen automatically. Watch a 2-minute walkthrough
Adaptive Thresholds
Temperature limits adjust to each asset's learned baseline. That reduces false alarms and improves early detection.
Data & Reporting
Video Recording
Capture RGB and thermal footage automatically when alarms trigger. Review what happened after the event.
Automatic Reports
Generate compliance, condition-monitoring, and predictive-maintenance reports from stored trend data. Each report is tied to the monitored asset.
Integration & Control
PLC Connectivity
Send real-time temperature data over MQTT, Modbus TCP, or ODVA conformant EtherNet/IP. Trigger shutdowns or control actions automatically.
See EtherNet/IP conformance detailsTamper Detection
Get instant alerts if a camera is blocked, misaligned, or offline. Ethernet-based PoE fits into existing networks.
Technical specifications
Thermal Sensor
256 × 192 pixels
8–14 µm spectral range
Temperature Range
–15 °C to +225 °C
+50 °C to +550 °C extended
RGB Sensor
12 MP
66° or 102° FOV
Connectivity
Gigabit Ethernet
PoE IEEE 802.3af
Integration
MQTT / Modbus TCP / EtherNet/IP
ODVA conformant PLC trigger
Ingress Protection
IP66
Operating Temp
–10 °C to +55 °C
Housing
Aluminum
248 × 141 × 115 mm
FAQ
What does condition-based monitoring with thermal imaging catch on a critical asset?
It catches friction in failing bearings, hot motor windings, loose electrical connections, dragging brakes, slipping belts, and overheating panel components. These issues appear as heat signatures hours or days before downtime, damage, or fire. The T100 learns each asset's normal temperature pattern and flags drift as soon as it starts.
How is an industrial thermal camera different from manual thermal inspections?
Manual thermal inspections capture one moment in time, often weeks apart. They also depend on a technician reading the spot correctly. The T100 is a fixed industrial thermal camera system that runs continuously, learns each asset's baseline, and alerts within seconds when temperatures move outside normal. Read why handheld FLIR isn't enough
Does AVIAN require desktop software or a control-room workstation?
No. AVIAN runs in any modern browser and as native apps on iPhone, Android, and iPad. There is no SCADA workstation, on-premise server, or desktop install. Your team can receive alerts, view live thermal feeds, and acknowledge events from the devices they already use.
What devices can my team use to see alerts and live feeds?
iPhone, Android phone, iPad, Android tablet, Mac, Windows PC, and any modern browser. The same view is available whether the operator is at the panel, on the catwalk, in a service truck, or at home on call.
How long does it take an operator or millwright to learn the app?
Operators are trained in minutes, not days. The phone-first workflow has three actions: receive an alert, view the live feed, and acknowledge the event. There is no formal class or certification required.
How does my team get notified when something is wrong?
Alerts reach the escalation list within seconds. AVIAN can send phone calls, SMS, WhatsApp messages, emails, app push notifications, and local PLC triggers. Acknowledgements and response times are logged for audit and trend analysis.
How does AVIAN avoid false alarms from forklifts and welding?
AVIAN automatically filters the most common nuisance triggers: forklifts and loaders moving through the scene, welding sparks, and routine hot-work operations. Our filtering models are trained across hundreds of live industrial sites. They eliminate over 95% of nuisance alarms without reducing sensitivity to real fire and equipment events. Read the full breakdown
Can I control who gets notified, and when?
Yes. Your team controls who is paged for each camera, severity level, and time of day. Build day shift, night shift, weekend on-call, and plant manager escalations in minutes. Alerts hand off automatically as schedules change. Watch the 2-minute walkthrough
Can AVIAN integrate with our PLC or alarm system?
Yes. T100 cameras connect over Ethernet with PoE. They expose alerts through Modbus TCP, ODVA conformant EtherNet/IP, or MQTT, so high temperatures can trigger machine stops, suppression, or any custom PLC response. Your team still receives phone, SMS, and app alerts.
Built for Demanding Industrial Environments
The T100 is built for harsh, high-risk facilities. It detects abnormal heat patterns early, even with dust, vibration, and high ambient temperatures.
Sawmills & Planer Mills
Catch hot bearings, failing rolls, and fire risk before downtime hits production.
Recycling & Waste
Spot battery events, smoldering loads, and conveyor heat before they become facility fires.
Pallet Manufacturing
Catch saw friction, bearing failures, and dust ignition before they reach stored product.
Already have CCTV? Add AI smoke and flame detection.
AVIAN Vision turns existing IP cameras into an AI fire detection layer for visible smoke and flame. Pair it with T100 thermal cameras to catch both abnormal heat and visible fire signatures across your facility.
From the field
Recent case studies
Hydraulic Drive Sparks: Caught in Week One (Case Study)
Hidden underneath the logdeck for this manufacturer are critical hydraulic drives which operate the head rig.
How Spark Detection Failed in a Duct Fire Incident
We caught a scary one this week folks.
Rosenbaum Sawmill: Frame Saw Failure Caught by AVIAN
Friday, May 9 — Once again, the AVIAN earlywarning system at the Josef Rosenbaum sawmill demonstrated the value of predictive monitoring with thermal intelligence. One of our smart camera systems there is focused on t...