Thermal Monitoring
The Eyes of Predictive Maintenance
The intelligent sensing layer that powers predictive maintenance. AVIAN's T100 camera continuously captures thermal and RGB data, detects anomalies locally, and interfaces directly with your control systems to prevent damage.
How it works
Designed for Continuous Insight
The T100's dual-sensor design, adaptive filtering, and real-time control capabilities deliver actionable data for predictive maintenance and safety automation.
Dual Thermal + RGB Capture
Infrared and visible-light sensors capture synchronized temperature and visual data, aligning heat signatures with their exact physical context for fast verification.
Intelligent Scene Filtering
Cameras filter motion and irrelevant heat sources — like forklifts or personnel — so only stable, equipment-related temperature changes trigger evaluation and alerts.
Real-Time Control
Temperature thresholds and alarm rules sync automatically from the cloud. PLC, MQTT, or Modbus TCP integration enables automated machine stops when critical limits are breached.
Full Feature Overview
Every T100 camera combines precision sensing, automated detection, and intelligent integration for continuous operation in industrial environments.
Monitoring & Coverage
Multi-Zone Configuration
Define up to 10 temperature zones per camera for precise monitoring of critical components and surfaces
Live Streaming
Access real-time thermal and RGB streams from anywhere in the world through the AVIAN cloud dashboard
Detection & Alerts
Adaptive Thresholds
Temperature limits are dynamically adjusted based on learned baseline behavior, reducing false alarms while improving early detection
Multi-Level Alarms
Set independent thresholds for internal maintenance teams and for emergency escalation — with time-based sensitivity scheduling
Data & Reporting
Video Recording
Automatically capture RGB and thermal footage when alarms are triggered for post-event review and diagnostics
Automatic Reports
Generate compliance and predictive-maintenance reports automatically from stored trend data for each monitored region
Integration & Control
PLC Connectivity
Send real-time temperature data and trigger automated shutdown or control actions via MQTT or Modbus TCP
Tamper Detection
Receive instant alerts if a camera is obstructed, misaligned, or loses connectivity — with Ethernet-based PoE integration into existing networks
Technical Specifications
Infrared Sensor
256 × 192 pixels
8–14 µm spectral range
Temperature Range
–15 °C to +225 °C
+50 °C to +550 °C extended
RGB Sensor
12 MP
66° or 102° FOV
Connectivity
Gigabit Ethernet
PoE IEEE 802.3af
Integration
MQTT / Modbus TCP
PLC trigger
Ingress Protection
IP66
Operating Temp
–10 °C to +55 °C
Housing
Aluminum
248 × 141 × 115 mm
Built for Demanding Industrial Environments
The T100 operates reliably in harsh, high-risk facilities — detecting abnormal heat patterns early, even in dust, vibration, and high ambient temperatures.
Sawmills & Planer Mills
Catch hot bearings, failing rolls, and fire risk before downtime hits production.
Recycling & Waste
Spot battery events, smoldering loads, and conveyor heat before they become facility fires.
Pallet Manufacturing
Catch saw friction, bearing failures, and dust ignition before they reach stored product.
From the field
Recent case studies
How a Sawmill Stops Sparks in Their Tracks
Hidden underneath the logdeck for this manufacturer are critical hydraulic drives which operate the head rig.
'How Spark Detection Failed - "Without Your System, We Would Have Had a Disaster"'
We caught a scary one this week folks.
Rosenbaum Avoids Costly Shutdown With AVIAN
Friday, May 9 — Once again, the AVIAN earlywarning system at the Josef Rosenbaum sawmill demonstrated the value of predictive monitoring with thermal intelligence. One of our smart camera systems there is focused on t...